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    KalPRO HaulSight by Kal Tire and Decoda: design and safety insights for mine fleets

    January 13, 2026|

    Reviewed by Tom Sullivan

    KalPRO HaulSight by Kal Tire and Decoda: design and safety insights for mine fleets

    First reported on MINING.com

    30 Second Briefing

    Kal Tire’s Mining Tire Group and Australian tech firm Decoda have launched KalPRO HaulSight, using front- and rear-mounted LiDAR and camera sensors plus an on-board edge computer to give real-time alerts on spillage, road undulations and high G‑force events across entire haul circuits. The system integrates with Kal Tire’s TOMS platform, allowing condition monitoring teams to auto-generate priority-based work orders and guide operators into safer loading and dumping positions. Tested for 18 months on Canadian mine sites in sub-zero conditions, HaulSight also quantifies trade-offs between lost tyre life, productivity, fuel burn and haul road upgrade costs.

    Technical Brief

    • Decoda’s LiDAR–camera package is mounted both front and rear on haul trucks for full-path coverage.
    • An on-board ‘edge’ computer processes sensor feeds locally, avoiding latency and connectivity dependence for hazard alerts.
    • Integration with Kal Tire’s TOMS lets condition monitoring teams convert flagged hazards into automated, priority-ranked work orders.
    • HaulSight’s planning module explicitly compares tyre-life loss, productivity penalties and fuel burn against haul road upgrade costs.

    Our Take

    With 576 Mining stories and over 1,100 tag-matched pieces in our database, safety-tagged items like KalPRO HaulSight remain a minority compared with production or exploration coverage, signalling that digital safety and tyre-management tools are still a niche but growing focus area.

    The 18‑month testing period on Canadian mine sites suggests Kal Tire’s Mining Group is positioning HaulSight as a production-grade operational tool rather than a pilot, which could make it easier for large Australian and Canadian operators to justify integration into existing fleet management and TOMS-style systems.

    Linking HaulSight to the earlier KalPRO TireSight project indicates Kal Tire is building a modular data ecosystem around tyres and haulage rather than a single product, which typically improves stickiness with mine operators once embedded across multiple workflows.

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    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

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