When the Lab Report Says "Non-Conforming"
Grout mix variations. UCS failures. PSD results that don't match spec. QCDB-io tracks every batch, every test, every deviation—so you know exactly where the problem started.
The 3AM Quality Crisis
The client calls. Segment 47 failed the cube test. They want to know which batch, which mix design, which supplier.
They want it now.
You're digging through three different Excel files, two SharePoint folders, and a PDF the lab emailed six weeks ago. Nobody's sure which spreadsheet format the night shift used.
One schema. One dashboard. All your test houses. That's what QCDB-io gives you.
Built for Quality Control Professionals
QCDB-io streamlines quality control processes for manufacturing, tunnelling, and civil construction, helping you maintain consistent quality standards and regulatory compliance.
Multi-Laboratory Comparison Built In
When you're running UCS samples through three different labs (because that's what the project requires), QCDB-io doesn't make you reconcile three different spreadsheet formats. One schema. One dashboard. All your test houses.
Know Exactly Where the Problem Started
Link every test result to its batch, mix design, supplier, and pour location. When segment 47 fails, you'll have the full history—not a folder hunt.
Catch Drift Before It Becomes Non-Conformance
Monitor quality trends in real-time. Spot when PSD distributions start creeping out of spec. Get ahead of the problem, not behind it.
Three Core Quality Control Modules
QCDB-io provides specialised modules for the most critical quality control processes in manufacturing and construction.
UCS Testing Module
Track unconfined compressive strength tests with statistical analysis, trend monitoring, and batch-to-batch comparisons.
Particle Size Distribution (PSD)
Analyse sand and fine powder particle distributions with automated calculations and quality trend analysis.
Grout Mix Material Design
Complete control and audit of materials and manufacturing. Perfect for shop floor teams to track formulations and ensure consistent quality.
From Laboratory to Cure Time
Query any dimension across your quality control data
CHART-io is completely free and can be used with QCDB-io. No additional licences, no hidden fees.
Track UCS trends, compare particle size distributions, and visualise grout mix performance with powerful filtering.
- —Visualise how UCS values, PSD distributions, or grout properties change over time. Identify quality issues before they impact production.
- —Filter and group by laboratory, material, or batch to compare performance. Spot inconsistencies and ensure quality standards across your supply chain.
- —Export professional quality control charts for compliance documentation and customer reports.
Everything You Need for Comprehensive Quality Control
QCDB-io offers a complete suite of tools designed specifically for quality control professionals in manufacturing, tunnelling, and civil construction.
Shop Floor Control & Audit
Empower your shop floor teams with tools for material control and manufacturing audits. Ensure precise adherence to mix designs and track material usage in real-time.
Complete Batch & Product Tracking
Link batches to customers, order numbers, and production runs. Track the complete lifecycle from raw materials to finished products with full traceability.
Powerful Search & Discovery
Find any test result, batch, or product instantly with intelligent search. No more hunting through SharePoint folders or Excel files scattered across different locations.
Multi-Laboratory Collaboration
Compare results across different laboratories, track performance metrics, and ensure consistent quality standards across your entire supply chain.
Rich Media Attachments
Upload images, certificates, and supporting documents to batches and materials. Maintain complete quality records with visual proof and documentation.
Quality Trend Analysis
Identify quality trends, detect anomalies, and predict potential issues. Use statistical analysis to maintain consistent quality standards and improve processes.
Comprehensive Reporting
Generate quality certificates, batch reports, and compliance documentation. Export data for regulatory submissions and customer requirements.
Built for How You Actually Work
Two-component grout mix tracking from batch plant to segment
Track Component A and Component B ratios, cure times, and strength development. Link every injection to its segment location. When the client asks about ring 147, you have the full material history.
Concrete cube results, aggregate PSD, and compliance certs in one place
Ready for the next audit. Link test results to pour locations, supplier batches, and project phases. Generate compliance documentation without the Excel archaeology.
Product QC without the Excel sprawl
Track UCS by cure time, monitor PSD consistency across raw material batches, and compare results across shift teams. Shop floor to QC manager, everyone sees the same data.
Pricing
Scalable, fair pricing for quality control professionals in manufacturing, tunnelling, and civil construction.
QCDB-io Subscription
Web-based team access – no more scattered spreadsheets or SharePoint folders!
Features Included:
- Unlimited projects
- Unlimited users
- Unlimited test entries
- UCS testing module
- PSD analysis module
- Grout mix design management
- Multi-laboratory comparison
- Batch & product tracking
- Quality trend analysis
- Upload files & images
- PDF & CSV data export options
No credit card required
When the Spec Says "Provide Documentation"
You'll have it. Every batch, every test, every result. 14-day trial, full access, no credit card.
FAQ
Everything you need to know about QCDB-io
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