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    Fortescue’s Elysia–Zitara deal: battery control and life-cycle gains for mine fleets

    January 14, 2026|

    Reviewed by Tom Sullivan

    First reported on International Mining – News

    30 Second Briefing

    Fortescue has acquired US-based Zitara to extend its Elysia battery intelligence platform from cloud-only analytics to combined cloud and on-site precision control for Battery Energy Storage Systems used in mining and heavy industry. Zitara’s embedded software and model-based diagnostics will be integrated with Elysia’s existing fleet-level, cloud-hosted monitoring to manage cell degradation, thermal behaviour and charge–discharge cycles in real time. The move signals tighter control of large-format lithium-ion packs in battery-electric haul trucks, pit-edge BESS and remote microgrids, with potential gains in cycle life and availability.

    Technical Brief

    • On-site precision control targets high-C-rate charge/discharge regimes typical of haulage and pit-edge systems.
    • Integration is aimed at managing thermal gradients within large packs to avoid localised overheating and derating.
    • Model-based diagnostics support early detection of cell imbalance, gas generation and internal resistance growth.
    • Combined platform is geared to mixed-chemistry fleets, including NMC and LFP modules in the same operation.
    • For remote microgrids, tighter BESS control reduces diesel spinning reserve requirements and fuel contingency margins.

    Our Take

    In our database, Fortescue’s recent moves – from the Alta Copper Corp acquisition to the green iron technology agreement with Taiyuan Iron and Steel – indicate a pivot from pure-play iron ore towards vertically integrated, technology-heavy value chains, with Elysia’s battery intelligence adding a power-systems layer to that strategy.

    The Elysia–Zitara deal complements Fortescue’s “Real Zero” push across its Pilbara operations, as advanced battery modelling and management are likely to be critical for large-scale deployment of electrified haulage, rail and stationary storage in remote mining environments.

    Among the 593 Mining stories tracked, Fortescue appears frequently in technology-led items rather than only production or expansion pieces, signalling that its competitive positioning is increasingly tied to proprietary energy and processing technologies rather than just ore volumes.

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    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

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