Flexco belt support bars: spillage control and safety gains for mine engineers
Reviewed by Joe Ashwell

First reported on Australian Mining
30 Second Briefing
Belt support bars from Flexco have been installed at a high-throughput aggregate operation to control persistent conveyor spillage that was causing safety hazards and unplanned clean-up stoppages. The low-friction bars sit directly under the loading zone to maintain belt profile and seal integrity with existing skirting, reducing fugitive material at transfer points and limiting damage to idlers and belt edges. Operators report fewer shutdowns for manual clean-up and improved housekeeping around the conveyor structure, with knock-on benefits for inspection access and component life.
Technical Brief
- Reduced spillage lowered manual interaction with moving equipment, aligning with typical lock-out/tag-out practices.
Our Take
Flexco’s focus on conveyor components in Australia appears sustained, with the recent Polyurethane Canoe Liner launch (13 Jan 2026) also targeting impact and spillage control at loading points, signalling a push to offer a more integrated belt support and containment package rather than standalone products.
Within our 752 Mining stories and 1485 tag-matched Product/Safety/Projects pieces, Australia features frequently in conveyor safety upgrades, suggesting that local operators are using incremental hardware retrofits like Flexco’s systems to manage spillage and dust risk rather than waiting for full materials-handling redesigns.
For Australian mines, adopting belt support bars alongside skirtboard liners typically allows higher, more stable belt speeds without breaching site spillage or housekeeping standards, which can be a low-capex way to unlock a bit more throughput from existing conveyors before committing to major expansions.
Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.
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