DryFlow pilot for high‑purity iron: dry flow sheet implications for mine engineers
Reviewed by Tom Sullivan

First reported on Australian Mining
30 Second Briefing
DryFlow Magnetics in Adelaide is fast-tracking a pilot of its dry magnetic separation system to produce high‑purity iron concentrate suitable for green steel, eliminating the need for conventional wet beneficiation circuits. The containerised plant integrates crushers, screens and rare‑earth magnetic separators in a fully dry flow sheet, targeting low‑grade or waste iron ore streams that are currently uneconomic. For mine operators, the key draw is reduced water demand and tailings volume, with potential retrofit to existing crushing plants and brownfield stockpiles.
Technical Brief
- If scalable, similar dry retrofits could extend life-of-mine by unlocking sub-economic low-grade inventories.
Our Take
Most of the Australian Mining-tagged items in our database, such as the XCMG battery-electric fleet deployment and Kal Tire–Decoda haul road monitoring system, focus on downstream mine operations, so DryFlow’s iron work targets an earlier point in the value chain where ore quality can materially cut steelmaking emissions.
Positioned in Australia, this kind of high‑purity iron initiative is likely to be attractive to METS exporters Austmine is pushing towards the US market, as it offers a process technology angle rather than just equipment or services tied to domestic iron ore volumes.
Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.
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