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    Modern quarry site management: cost, safety and haulage lessons for engineers

    December 9, 2025|

    Reviewed by Joe Ashwell

    Modern quarry site management: cost, safety and haulage lessons for engineers

    First reported on New Civil Engineer

    30 Second Briefing

    Modern quarry sites are being forced to overhaul operational management as rising diesel and lubricant prices, escalating maintenance on large haul fleets and crushers, and persistent labour shortages erode already tight margins. Operators are turning to tighter fuel burn monitoring on 50–100 t rigid dump trucks, predictive maintenance on primary jaw and cone crushers, and closer cycle-time analysis on loading–hauling circuits to cut idle time. Stricter blasting, dust and traffic-safety regulations are also driving more formalised traffic management plans and data-led risk assessments across benches, haul roads and processing areas.

    Technical Brief

    • For similar hard-rock sites, structured safety management is becoming as critical as production planning.

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    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

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