Geomechanics.io

  • Free Tools
Sign UpLog In

Geomechanics.io

Geomechanics, Streamlined.

© 2026 Geomechanics.io. All rights reserved.

Geomechanics.io

CMRR-ioGEODB-ioHYDROGEO-ioQCDB-ioFree Tools & CalculatorsBlogLatest Industry News

Industries

MiningConstructionTunnelling

Company

Terms of UsePrivacy PolicyLinkedIn
    Projects
    Product

    Heavy Metal 797 fleet to hit 131: planning and haulage takeaways for mines

    December 21, 2025|

    Reviewed by Tom Sullivan

    Heavy Metal 797 fleet to hit 131: planning and haulage takeaways for mines

    First reported on International Mining – News

    30 Second Briefing

    Heavy Metal Equipment & Rentals is expanding its ultra-class haul truck offering to 131 Caterpillar 797s by end-2026, after acquiring 45 used units and ordering 10 new 797Fs from dealer Finning to add to its existing fleet of 76 trucks. The Canadian rental specialist is targeting large Canadian oil sands and hard-rock operations that need short- to medium-term access to 360–400 t class trucks without capex. For mine planners, the enlarged common fleet simplifies spares, operator training and haul profile standardisation across multiple sites.

    Technical Brief

    • Fleet growth is driven by 45 acquired used Caterpillar 797s plus 10 new 797Fs from Finning.
    • Heavy Metal Equipment & Rentals becomes one of the world’s largest ultra-class haul truck lessors by count.
    • All trucks are rigid-frame 797s, enabling consistent structural behaviour and maintenance regimes across the fleet.
    • Sourcing includes both dealer-supplied new units and secondary-market used units, diversifying procurement channels and lead times.
    • Concentration on a single OEM and model simplifies component stocking, rebuild planning and drivetrain interchangeability.
    • Rental model shifts mine haulage from capex to opex, affecting project NPV and contract mining tender structures.
    • Ultra-class truck availability at fleet scale supports rapid ramp-up or brownfield expansion without long OEM build queues.
    • Common 797 platform aids standardisation of haul road design parameters, loading unit match and dump geometry across sites.

    Our Take

    Caterpillar also features in recent coverage for autonomous and battery-electric haulage trials with Vale, BHP and Rio Tinto, so Heavy Metal Equipment & Rentals’ focus on conventional 797s in Canada suggests parallel demand for high-capacity diesel fleets alongside emerging autonomy and BEV deployments.

    Scaling a rental fleet of 797-class trucks to 131 units by end-2026 positions Heavy Metal Equipment & Rentals as a significant third-party capacity provider for Canadian bulk operations, potentially giving mid-tier miners access to ultra-class haulage without committing to full fleet ownership.

    With 10 new 797F units on order from Finning, this build-out underlines the strategic role of Cat dealers in Canada as financing and lifecycle-support intermediaries, similar to how dealer Sotreq is central to Vale’s autonomous truck expansion in Brazil in our recent coverage.

    Geotechnical Software for Modern Teams

    Centralise site data, logs, and lab results with GEODB-io, CMRR-io, and HYDROGEO-io.

    No credit card required.

    • Save and export unlimited calculations
    • Advanced data visualisation
    • Generate professional PDF reports
    • Cloud storage for all your projects

    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

    Related Articles

    Silver stockpile drawdown risk: supply–demand lens for mining project teams
    Mining
    38 minutes ago

    Silver stockpile drawdown risk: supply–demand lens for mining project teams

    Silver inventories at COMEX and London have fallen sharply from pandemic-era peaks – COMEX registered stocks are down more than 75% to about 79.9 million oz., while LBMA vaults hold 27,454 tonnes (≈883 million oz.), 20% below their 2021 record – yet analysts argue this does not prove a structural shortage. The World Silver Survey 2026 projects a 46.3 million oz. deficit and estimates 762 million oz. drawn from above-ground stocks since 2021, but CPM Group stresses that investment flows, working inventories and scrap – including “billions of ounces” in jewellery and electronics – can rapidly re-enter the market.

    Mining’s next boom off the map: frontier project risks and design notes for engineers
    Mining
    38 minutes ago

    Mining’s next boom off the map: frontier project risks and design notes for engineers

    Depletion of high-grade deposits, declining ore grades and sustained high commodity prices are pushing miners towards frontier resources in the Arctic, on abyssal plains and eventually in space. Capital is already moving into Arctic projects targeting onshore and offshore deposits in ice-affected conditions, while proposed deep-sea mining of polymetallic nodules on abyssal plains faces an intensifying regulatory battle at the International Seabed Authority. Asteroid mining remains a long-dated, largely conceptual option, but is shaping early research into in-situ resource utilisation, autonomous extraction systems and ultra-remote operations.

    Hertha Metals’ Texas high‑purity iron plant: supply, process and capex notes for engineers
    Mining
    37 minutes ago

    Hertha Metals’ Texas high‑purity iron plant: supply, process and capex notes for engineers

    Hertha Metals will break ground this summer on a Conroe, Texas plant to produce 10,000 tonnes per year of high-purity iron for neodymium-iron-boron magnets, using its FLEXHERS (Flexible Fuel Hydrogen Electric Reduction Smelting) process that couples an electric arc furnace with natural gas or hydrogen. The startup already runs a one-tonne-per-day pilot using Minnesota ore and plans to scale to roughly 500,000 tonnes per year within four to five years, targeting both magnet and electrical steel markets. With 90% of current high-purity iron output in China and a US DoD ban on Chinese-origin rare earth magnets taking effect on 1 January 2027, the project directly targets a looming supply-chain gap.

    Related Industries & Products

    Mining

    Geotechnical software solutions for mining operations including CMRR analysis, hydrogeological testing, and data management.

    CMRR-io

    Streamline coal mine roof stability assessments with our cloud-based CMRR software featuring automated calculations, multi-scenario analysis, and collaborative workflows.

    HYDROGEO-io

    Comprehensive hydrogeological testing platform for managing, analysing, and reporting on packer tests, lugeon values, and hydraulic conductivity assessments.

    GEODB-io

    Centralised geotechnical data management solution for storing, accessing, and analysing all your site investigation and material testing data.

    AllGeotechnicalMiningInfrastructureMaterialsHazardsEnvironmentalSoftwarePolicy