XCMG–Fortescue ‘real zero’ fleet: haulage design implications for mine engineers
Reviewed by Tom Sullivan

First reported on Australian Mining
30 Second Briefing
XCMG Group and Fortescue have unveiled early prototypes of “real zero” mining fleet equipment, signalling progress towards fully decarbonised haulage and ancillary machinery across Fortescue’s iron ore operations. The collaboration is targeting battery-electric and potentially hydrogen-powered platforms sized for ultra-class haul trucks and large loaders, aiming to integrate with existing pit infrastructure and high-capacity charging or refuelling systems. For mine planners and engineers, the move points to future requirements for redesigned haul profiles, power distribution, and maintenance regimes tailored to zero-emission drivetrains.
Technical Brief
- Integration work covers matching electric drive performance to current pit geometries and material movement schedules.
- Collaboration scope extends beyond trucks to ancillary plant, targeting whole-of-fleet drivetrain standardisation.
- Data from prototype operation will inform future mine power reticulation layouts and substation sizing.
- Similar large-scale miners are likely to benchmark performance when planning next fleet replacement cycles.
Our Take
Across recent Australian Mining coverage, Fortescue’s work with XCMG on battery-electric iron ore equipment sits alongside its Nullagine wind build and record Pilbara shipments, signalling that decarbonisation is being pursued without easing production targets in Australia.
The combination of XCMG’s ultra-class battery-electric prototypes and Fortescue’s acquisition of US battery software firm Zitara suggests Fortescue wants tighter in-house control over battery performance data, which could influence how OEMs like XCMG design future Australia-focused fleets.
In our database of 905 Mining stories, relatively few ‘Projects’ and ‘Sustainability’ pieces feature OEM–miner collaboration as prominently as XCMG Group and Fortescue, indicating that equipment co-development is becoming a differentiator for large iron ore operators in Australia rather than a sector-wide norm.
Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.
Related Articles
Related Industries & Products
Mining
Geotechnical software solutions for mining operations including CMRR analysis, hydrogeological testing, and data management.
Construction
Quality control software for construction companies with material testing, batch tracking, and compliance management.
CMRR-io
Streamline coal mine roof stability assessments with our cloud-based CMRR software featuring automated calculations, multi-scenario analysis, and collaborative workflows.
HYDROGEO-io
Comprehensive hydrogeological testing platform for managing, analysing, and reporting on packer tests, lugeon values, and hydraulic conductivity assessments.
GEODB-io
Centralised geotechnical data management solution for storing, accessing, and analysing all your site investigation and material testing data.


