Geomechanics.io

  • Free Tools
Sign UpLog In

Geomechanics.io

Geomechanics, Streamlined.

© 2026 Geomechanics.io. All rights reserved.

Geomechanics.io

CMRR-ioGEODB-ioHYDROGEO-ioQCDB-ioFree Tools & CalculatorsBlogLatest Industry News

Industries

MiningConstructionTunnelling

Company

Terms of UsePrivacy PolicyLinkedIn
    AllGeotechnicalMiningInfrastructureMaterialsHazardsEnvironmentalSoftwarePolicy
    Product
    Projects

    Protective coatings tougher than the elements: design notes for mine maintenance engineers

    January 28, 2026|

    Reviewed by Joe Ashwell

    Protective coatings tougher than the elements: design notes for mine maintenance engineers

    First reported on Australian Mining

    30 Second Briefing

    Protective wear-resistant coatings are being adopted across Australian mines and quarries to combat constant abrasion and corrosion on chutes, hoppers and crusher liners, where unprotected steel can lose millimetres of thickness in months. Products such as Loctite PC ceramic-filled epoxies and sprayable urethanes are being specified for high-slag, high-impact zones to extend service intervals on ore handling and slurry transfer assets. For maintenance engineers, the shift is towards engineered coating systems designed around specific particle size, impact velocity and chemical exposure rather than generic paint-style protection.

    Technical Brief

    • Spray-applied urethane systems are being used where flexible, elastomeric impact absorption is preferred over rigid ceramics.
    • Coatings are being selected to tolerate thermal cycling on chutes and hoppers exposed to hot, freshly crushed ore.
    • Maintenance teams are integrating coating application into shutdown windows to avoid additional unplanned stoppages.
    • Wider implication is a shift towards life-of-asset lining strategies rather than repeated plate replacement.

    Our Take

    Loctite’s positioning in Australia, as seen in both this piece and the AIMEX-focused coverage of Henkel Australia’s LOCTITE range, suggests the brand is targeting lifecycle extension of wear components as a service-cost lever rather than just a consumables line item.

    Within our 791 Mining stories, relatively few ‘Product’ and ‘Projects’ tag combinations focus on coatings, so this Loctite coverage sits in a niche area where maintenance engineering choices can materially affect shutdown intervals and project availability in Australian operations.

    For Australian sites, adopting protective coatings of the type Henkel showcases for LOCTITE at AIMEX typically becomes most attractive on assets like chutes and pumps that are hard to access, implying that early design-stage allowance for coating systems can reduce later retrofit complexity on new projects.

    Geotechnical Software for Modern Teams

    Centralise site data, logs, and lab results with GEODB-io, CMRR-io, and HYDROGEO-io.

    No credit card required.

    • Save and export unlimited calculations
    • Advanced data visualisation
    • Generate professional PDF reports
    • Cloud storage for all your projects

    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

    Related Articles

    Mining
    about 9 hours ago

    Kansanshi battery electric mining truck: haulage design and power notes for engineers

    First Quantum Minerals and Hitachi Construction Machinery have commissioned the world’s first ultra-large battery electric mining truck, a fully electric Hitachi EH4000, at the Kansanshi copper-gold mine in Zambia. The truck operates without a diesel engine, using a large-format battery system and electric drive to cut on-site fuel consumption and associated CO₂ emissions. Deployment at Kansanshi provides a full-scale test bed for trolley-assist integration, high-current charging infrastructure and duty-cycle optimisation on ultra-class haul routes.

    Mining
    about 10 hours ago

    McHale Komatsu fleet for Hemerdon: haulage and pit design notes for mine planners

    McHale Komatsu has secured an agreement to supply a large Komatsu mining fleet to Tungsten West PLC for the restart of the Hemerdon tungsten and tin mine in Devon, one of the world’s largest tungsten resources. The deal supports redevelopment of the open-pit operation, which previously used large-scale truck–shovel mining and extensive waste stripping. For geotechnical and mine planners, the new fleet specification will influence haul road geometry, pit slope performance under renewed traffic loading, and scheduling for high-volume tungsten and tin ore movement.

    Mining
    about 11 hours ago

    Glencore’s Jameson Cell rougher expansion: design and debottlenecking notes for plant engineers

    Glencore Technology is expanding deployment of its Jameson Cell into rougher flotation duties, using its high-intensity downcomer design to boost throughput and recovery in both brownfield debottlenecking and greenfield concentrators. The compact cell footprint allows replacement of multiple conventional mechanical cells, freeing floor area and reducing associated structural steel and piping. For plant designers and metallurgists, this signals growing scope to retrofit rougher banks for higher volumetric efficiency without major civil works or additional flotation lines.

    Related Industries & Products

    Mining

    Geotechnical software solutions for mining operations including CMRR analysis, hydrogeological testing, and data management.

    CMRR-io

    Streamline coal mine roof stability assessments with our cloud-based CMRR software featuring automated calculations, multi-scenario analysis, and collaborative workflows.

    HYDROGEO-io

    Comprehensive hydrogeological testing platform for managing, analysing, and reporting on packer tests, lugeon values, and hydraulic conductivity assessments.

    GEODB-io

    Centralised geotechnical data management solution for storing, accessing, and analysing all your site investigation and material testing data.