Geomechanics.io

  • Free Tools
Sign UpLog In

Geomechanics.io

Geomechanics, Streamlined.

© 2026 Geomechanics.io. All rights reserved.

Geomechanics.io

CMRR-ioGEODB-ioHYDROGEO-ioQCDB-ioFree Tools & CalculatorsBlogLatest Industry News

Industries

MiningConstructionTunnelling

Company

Terms of UsePrivacy PolicyLinkedIn
    AllGeotechnicalMiningInfrastructureMaterialsHazardsEnvironmentalSoftwarePolicy
    Product
    Projects

    Metso’s holistic mineral processing: circuit design lessons for plant engineers

    February 11, 2026|

    Reviewed by Joe Ashwell

    Metso’s holistic mineral processing: circuit design lessons for plant engineers

    First reported on Australian Mining

    30 Second Briefing

    Metso is promoting a “whole-of-circuit” approach to mineral processing, linking equipment such as vibrating pan feeders, multi-deck screens and high-pressure grinding rolls to optimise throughput and energy use rather than individual unit performance. By integrating digital tools like Metso Metrics and advanced process control with wear monitoring on crushers, mills and screens, the company aims to stabilise feed, reduce recirculating loads and extend liner life. For plant engineers, the message is to redesign and tune circuits as systems, not as isolated machines.

    Technical Brief

    • Metso’s vibrating pan feeders are configured to deliver uniform burden depth and velocity onto downstream screens.
    • Multi-deck screens are selected and tuned to match crusher and HPGR capacity, minimising oversize recycle.
    • Wear-life data from crusher and mill liners is fed back into circuit design to adjust operating windows.
    • Advanced process control uses real-time feed size and hardness signals to adjust crusher gaps and mill speeds.
    • Condition monitoring on bearings and drives enables planned shutdowns aligned across the entire comminution line.
    • Circuit redesign work includes re-routing conveyors and chutes to remove bottlenecks and reduce transfer-point spillage.
    • For brownfield plants, the approach is framed as phased debottlenecking projects rather than single-machine upgrades.

    Our Take

    Metso’s recent acquisition of Newcastle-based MRA Automation in Australia suggests it is building local automation and control capability that can underpin the kind of ‘holistic’ mineral processing optimisation this piece is likely advocating.

    Across our mining coverage, Metso increasingly appears not just as an equipment vendor but as a full flowsheet and plant-delivery supplier, as seen in the €128 million gold processing plant package for Ma’aden, which reinforces the strategic push towards integrated processing solutions highlighted here.

    The use of Metso’s Concorde Cell flotation at Barrick’s Lumwana copper expansion shows that major operators are already adopting Metso’s advanced separation technologies at scale, giving practical backing to any discussion of end-to-end process thinking in this Australian-focused article.

    Geotechnical Software for Modern Teams

    Centralise site data, logs, and lab results with GEODB-io, CMRR-io, and HYDROGEO-io.

    No credit card required.

    • Save and export unlimited calculations
    • Advanced data visualisation
    • Generate professional PDF reports
    • Cloud storage for all your projects

    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

    Related Articles

    Global battery demand and Australian lithium: processing shift for mine engineers
    Mining
    about 1 hour ago

    Global battery demand and Australian lithium: processing shift for mine engineers

    Surging global demand for lithium-ion batteries for electric vehicles and grid storage is pushing Australia to move beyond spodumene concentrate exports into domestic refining and cathode‑grade chemical production. Industry proposals centre on converting hard‑rock feed into battery‑grade lithium hydroxide and carbonate in Western Australia, leveraging existing Tier‑1 deposits and port infrastructure but facing high energy costs, skills shortages and permitting timelines. For miners and process engineers, the shift implies greater focus on impurity control, reagent optimisation and integration of hydrometallurgical circuits with upstream mine planning.

    Bengalla growth for New Hope: strip mine sequencing and design notes for planners
    Mining
    about 2 hours ago

    Bengalla growth for New Hope: strip mine sequencing and design notes for planners

    New Hope Group has lifted coal output across its Australian assets and is advancing growth plans at the Bengalla thermal coal mine in the Hunter Valley, where it holds an 80 per cent interest alongside Mitsui, Taipower and J-Power. The open-cut operation, which typically produces export-quality thermal coal for Asian power utilities via the Port of Newcastle, is the company’s key near-term expansion focus. For mine planners and geotechs, any Bengalla growth path will centre on additional strip mining, dragline and truck–shovel sequencing, and associated waste dump and haul road reconfiguration.

    Mining smarter with AI and data: edge network design notes for engineers
    Mining
    about 2 hours ago

    Mining smarter with AI and data: edge network design notes for engineers

    Australian miners are hitting a data wall as high‑bandwidth sensors, autonomous fleets and video streams overwhelm traditional cloud links, pushing operations towards private LTE networks and on‑site edge computing. Vendors such as Vocus are pairing Starlink Business Rural satellite backhaul with 4G/5G private LTE to keep haul trucks, crushers and fixed plant connected in real time, even on remote pits and waste dumps. For engineers, this shift means designing networks and control systems around low‑latency, on‑site processing for fleet dispatch, collision avoidance and condition monitoring rather than centralised data centres.

    Related Industries & Products

    Mining

    Geotechnical software solutions for mining operations including CMRR analysis, hydrogeological testing, and data management.

    Construction

    Quality control software for construction companies with material testing, batch tracking, and compliance management.

    CMRR-io

    Streamline coal mine roof stability assessments with our cloud-based CMRR software featuring automated calculations, multi-scenario analysis, and collaborative workflows.

    HYDROGEO-io

    Comprehensive hydrogeological testing platform for managing, analysing, and reporting on packer tests, lugeon values, and hydraulic conductivity assessments.

    GEODB-io

    Centralised geotechnical data management solution for storing, accessing, and analysing all your site investigation and material testing data.