Geomechanics.io

  • Free Tools
Sign UpLog In

Geomechanics.io

Geomechanics, Streamlined.

© 2026 Geomechanics.io. All rights reserved.

Geomechanics.io

CMRR-ioGEODB-ioHYDROGEO-ioQCDB-ioFree Tools & CalculatorsBlogLatest Industry News

Industries

MiningConstructionTunnelling

Company

Terms of UsePrivacy PolicyLinkedIn
    AllGeotechnicalMiningInfrastructureMaterialsHazardsEnvironmentalSoftwarePolicy
    Safety
    Product

    McLanahan feeder breaker maintenance: reliability and wear insights for mine engineers

    February 6, 2026|

    Reviewed by Tom Sullivan

    McLanahan feeder breaker maintenance: reliability and wear insights for mine engineers

    First reported on Australian Mining

    30 Second Briefing

    McLanahan is promoting structured maintenance strategies for its feeder breakers, which combine controlled chain-feeding with primary size reduction for underground and surface coal operations. The company stresses regular inspection of pick segments, conveyor chains and flight bars, plus correct torqueing of gearbox and drive couplings, to prevent unplanned downtime on high-impact duty cycles. Guidance focuses on planning component change-out intervals around known wear patterns and ensuring OEM-spec parts and clearances are maintained to protect motors, gearboxes and crusher rolls in abrasive, high-throughput environments.

    Technical Brief

    • McLanahan designs housings and frames for repeated impact loading from oversize and tramp material.
    • Shear-resistant chain and flight assemblies are specified to cope with abrasive coal and stone contamination.
    • Drive trains are arranged for low-speed, high-torque transmission to minimise stall events under surge loading.
    • Segmented pick drums allow localised replacement of worn sections rather than full-drum change-out.
    • Guarding and access platforms are integrated to permit inspection without exposing personnel to rotating components.
    • Structured maintenance regimes on these breakers are presented as a template for other high-duty coal-handling assets.

    Our Take

    McLanahan’s repeated appearance in our Australia-focused safety and product coverage suggests it is positioning itself as a lifecycle solutions vendor, with feeder breaker maintenance content complementing its earlier push on filter presses and QUICKCHANGE cloth systems for brownfield plants.

    For Australian operators, combining disciplined feeder breaker maintenance with the kind of dewatering and tailings upgrades highlighted in the December 2025 McLanahan piece can materially cut unplanned downtime at both the face and the plant, which is where most productivity losses show up in our mining case studies.

    Within the 698 tag-matched safety/product items in our database, relatively few focus on OEM-led maintenance practices rather than new hardware; this gives McLanahan an opening to influence site standards and lock in long-term service relationships across Australian mines.

    Geotechnical Software for Modern Teams

    Centralise site data, logs, and lab results with GEODB-io, CMRR-io, and HYDROGEO-io.

    No credit card required.

    • Save and export unlimited calculations
    • Advanced data visualisation
    • Generate professional PDF reports
    • Cloud storage for all your projects

    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

    Related Articles

    Global battery demand and Australian lithium: processing shift for mine engineers
    Mining
    about 2 hours ago

    Global battery demand and Australian lithium: processing shift for mine engineers

    Surging global demand for lithium-ion batteries for electric vehicles and grid storage is pushing Australia to move beyond spodumene concentrate exports into domestic refining and cathode‑grade chemical production. Industry proposals centre on converting hard‑rock feed into battery‑grade lithium hydroxide and carbonate in Western Australia, leveraging existing Tier‑1 deposits and port infrastructure but facing high energy costs, skills shortages and permitting timelines. For miners and process engineers, the shift implies greater focus on impurity control, reagent optimisation and integration of hydrometallurgical circuits with upstream mine planning.

    Bengalla growth for New Hope: strip mine sequencing and design notes for planners
    Mining
    about 3 hours ago

    Bengalla growth for New Hope: strip mine sequencing and design notes for planners

    New Hope Group has lifted coal output across its Australian assets and is advancing growth plans at the Bengalla thermal coal mine in the Hunter Valley, where it holds an 80 per cent interest alongside Mitsui, Taipower and J-Power. The open-cut operation, which typically produces export-quality thermal coal for Asian power utilities via the Port of Newcastle, is the company’s key near-term expansion focus. For mine planners and geotechs, any Bengalla growth path will centre on additional strip mining, dragline and truck–shovel sequencing, and associated waste dump and haul road reconfiguration.

    Mining smarter with AI and data: edge network design notes for engineers
    Mining
    about 3 hours ago

    Mining smarter with AI and data: edge network design notes for engineers

    Australian miners are hitting a data wall as high‑bandwidth sensors, autonomous fleets and video streams overwhelm traditional cloud links, pushing operations towards private LTE networks and on‑site edge computing. Vendors such as Vocus are pairing Starlink Business Rural satellite backhaul with 4G/5G private LTE to keep haul trucks, crushers and fixed plant connected in real time, even on remote pits and waste dumps. For engineers, this shift means designing networks and control systems around low‑latency, on‑site processing for fleet dispatch, collision avoidance and condition monitoring rather than centralised data centres.

    Related Industries & Products

    Mining

    Geotechnical software solutions for mining operations including CMRR analysis, hydrogeological testing, and data management.

    Tunnelling

    Specialised solutions for tunnelling projects including grout mix design, hydrogeological analysis, and quality control.

    CMRR-io

    Streamline coal mine roof stability assessments with our cloud-based CMRR software featuring automated calculations, multi-scenario analysis, and collaborative workflows.

    HYDROGEO-io

    Comprehensive hydrogeological testing platform for managing, analysing, and reporting on packer tests, lugeon values, and hydraulic conductivity assessments.

    GEODB-io

    Centralised geotechnical data management solution for storing, accessing, and analysing all your site investigation and material testing data.