Aurecon–Rio Tinto Iron Ore sustaining capital: key brownfield insights for engineers
Reviewed by Joe Ashwell

First reported on International Mining – News
30 Second Briefing
Aurecon has been appointed Engineering Program Partner for Rio Tinto Iron Ore’s Sustaining Capital teams in Western Australia from October 2025 to October 2028, extending its long-running role on Pilbara brownfield projects. The mandate covers multi‑disciplinary engineering for fixed plant, rail and port assets across RTIO’s iron ore network, including structural upgrades, materials handling improvements and life‑extension works on existing processing infrastructure. For geotechnical and civil teams, the partnership signals continued demand for staged upgrades, brownfield tie‑ins and asset integrity assessments rather than major greenfield expansions.
Technical Brief
- Asset life-extension focus points to recurring condition assessments, structural strengthening and corrosion remediation design.
- Rail elements likely include formation upgrades, drainage improvements and turnout/bridge renewals within operational corridors.
- Port sustaining capital typically involves wharf structural checks, berth upgrades and shiploader/gantry interface modifications.
- For geotechnical teams, ongoing work will centre on foundations, retaining structures and settlement control for incremental upgrades.
Our Take
In our database of 239 Mining stories, Western Australia iron ore features heavily on the sustaining capital side, signalling that majors like Rio Tinto Iron Ore are prioritising brownfield optimisation over greenfield expansion in the medium term.
Aurecon’s role in sustaining capital for iron ore in Australia aligns with a cluster of project pieces where engineering partners are being locked in on 3–5 year horizons, which typically allows standardised design frameworks and portfolio-level cost control rather than one-off project delivery.
With 496 tag-matched ‘Projects’ and ‘Contract Award’ pieces and 412 keyword matches for ‘iron ore’, this appointment places Aurecon among a relatively small group of recurring engineering partners that appear across multiple iron ore lifecycle phases in our coverage, from debottlenecking to closure planning.
Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.
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