Sandfire MATSA in the Iberian Pyrite Belt: integration and control lessons for mine engineers
Reviewed by Joe Ashwell
First reported on International Mining – News
30 Second Briefing
Sandfire’s MATSA complex in Huelva, south‑western Spain, runs a 4.7 Mt/y central processing plant fed by three underground polymetallic mines: Aguas Teñidas, Magdalena and Sotiel. The operation in the Iberian Pyrite Belt is deploying new technology across this hub‑and‑spoke layout, integrating underground production with the concentrator to optimise ore flow and metal recovery. For geotechnical and mining teams, the scale and multi‑mine feed emphasise ground control, backfill management and precise grade control to keep the plant at nameplate capacity.
Technical Brief
- Central concentrator throughput is fixed at 4.7 Mt/y, constraining mine scheduling and hoisting profiles.
- Three separate underground orebodies (Aguas Teñidas, Magdalena, Sotiel) must be blended to a single plant feed specification.
- Mines are distributed across Almonaster la Real and Sotiel, adding haulage distance and surface logistics complexity.
- Polymetallic sulphide mineralisation in the Iberian Pyrite Belt demands tight control of differential flotation conditions.
- Shared processing infrastructure means any concentrator downtime instantly impacts all three mines’ production profiles.
- Multi‑mine integration requires harmonised ground control, backfill and dewatering strategies across differing local geologies.
- Centralised plant also centralises tailings and water management, concentrating geotechnical and environmental risk at one site.
Our Take
Within our 230 Mining stories, Spain’s Iberian Pyrite Belt appears far less frequently than Nordic or Australian base-metal districts, so MATSA’s 4.7 Mt/y central plant positions Sandfire as one of the more industrial-scale operators in Europe’s polymetallic space.
Running Aguas Teñidas, Magdalena and Sotiel through a single 4.7 Mt/y facility implies a strong incentive for Sandfire to adopt advanced ore characterisation and scheduling tools to manage variable feed, a theme that recurs in other complex underground Projects coverage in our database.
For European regulators and local authorities in Huelva Province, a consolidated MATSA Operations hub gives a single focal point for environmental performance and tailings governance, which typically tightens expectations on water, energy and waste management compared with dispersed smaller plants.
Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.
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