Orica’s nextgen FRAGTrack™ on excavators: fragmentation insights for mine engineers
Reviewed by Joe Ashwell
First reported on International Mining – News
30 Second Briefing
Orica Digital Solutions has released a next-generation FRAGTrack™ system that can now be deployed on excavators, pushing fragmentation measurement directly to the dig face rather than relying solely on fixed crusher or conveyor installations. The upgraded hardware platform delivers higher-resolution image capture and faster on-board processing, giving mine operators near real-time particle size distribution data to tune blast designs, loader bucket selection and crusher settings. Closer-to-face deployment should reduce sampling bias from oversize rejection and improve calibration of blast models against actual muckpile fragmentation.
Technical Brief
- Nextgen FRAGTrack™ runs on a redesigned hardware platform, optimised for higher image throughput and on-board analytics.
- Orica Digital Solutions positions the system as a fragmentation intelligence tool integrated with its wider digital ecosystem.
- Hardware upgrade is intended to improve robustness in mining environments, with enclosure and mounting tailored for mobile plant.
- System is configured to deliver fragmentation visibility at locations where short-interval control decisions are typically made.
- Orica emphasises faster decision cycles, linking fragmentation feedback directly to productivity and downstream process predictability.
- New release targets more consistent fragmentation performance monitoring across multiple loading units and operating areas on a site.
- Integration with existing Orica digital products suggests potential for combined blast design, execution and performance datasets.
- For similar mining operations, such mobile fragmentation sensing supports tighter drill-and-blast to comminution reconciliation.
Our Take
In our database of 1,287 mining stories, Orica and Orica Digital Solutions recur as one of the more active OEM–software hybrids, signalling a deliberate push to own the data and analytics layer around blasting and geotechnical workflows rather than just the explosives themselves.
Taken together with Orica Digital Solutions’ BlastIQ™ Underground rollout and the new Axis Mining Technology support centre in North Bay, the excavator-deployable FRAGTrack™ points to a strategy of instrumenting the full drill–blast–load–haul chain with Orica-branded sensing and decision tools on both surface and underground fleets.
The parallel next-generation GroundProbe geotechnical platforms launched by Orica in April 2026 suggest that fragmentation tracking like FRAGTrack™ is likely to be integrated with slope stability and radar/LiDAR data over time, creating a combined rock-mass performance picture that mine planners and geotechs can use to tighten blast designs and wall control in a single environment.
Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.
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