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    Mining Forum: Friedland’s I-ROX comminution push – energy and recovery lens for engineers

    September 30, 2026|

    Reviewed by Joe Ashwell

    Mining Forum: Friedland’s I-ROX comminution push – energy and recovery lens for engineers

    First reported on MINING.com

    30 Second Briefing

    Robert Friedland is pushing to replace conventional SAG and ball mills with I-Pulse’s I-ROX pulsed-power comminution, which stores electricity then releases nanosecond–microsecond bursts to fracture ore internally along mineral boundaries, with projected energy cuts of up to 80% and about 5% higher metal recoveries. A 2,500 m² I-ROX research centre in Toulouse is testing Kamoa-Kakula copper ore and tailings, while I-Pulse has also secured a US$250 million CHIPS Act award for silicon-carbide semiconductors. The same platform underlies G-Pulse drilling, claimed to triple penetration rates and extend bit life sixfold, to be trialled on the Millungera Basin geothermal project in Queensland.

    Technical Brief

    • I-ROX disintegration uses stored electrical energy released in billionth–millionth‑second pulses to generate shock waves.
    • Shock waves preferentially fracture ore along mineral boundaries, aiming to reduce ultrafines versus mechanical grinding.
    • A 2,500 m² I-ROX Toulouse facility, opened January 2025, accommodates large‑scale comminution experiments and demos.
    • Ivanhoe has shipped Kamoa‑Kakula ore and tailings to Toulouse for energy‑use and recovery optimisation trials.
    • Research currently relies on in‑house testing and video evidence; no mine‑scale, independently verified datasets are published yet.
    • I-Pulse’s $250 million CHIPS Act award funds silicon‑carbide semiconductor development, critical for high‑power pulsed systems.
    • G-Pulse applies the same pulsed‑power platform ahead of conventional bits to pre‑weaken hard rock during geothermal drilling.
    • Industrial deployment questions remain unresolved: unit cost, continuous throughput capacity and performance versus full SAG–ball circuits.

    Our Take

    If I-Pulse’s projected 80% grinding energy saving were even partially realised at assets like Kamoa-Kakula, it would compound with existing solar and battery additions highlighted in our 30 MW CrossBoundary Energy coverage, pushing those copper operations further down the cost curve and easing grid-dependence in the DRC.

    The CHIPS Act-linked US$250 million award to I-Pulse ties copper-focused mining tech directly into US semiconductor supply-chain policy, which could make future deployments at Ivanhoe Mines’ assets more attractive to Western financiers seeking low-carbon, secure copper units ahead of the 2040 supply gap Friedland references.

    With Ivanhoe Mines simultaneously expanding high-grade copper resources in the DRC (as in the Makoko District resource uplift in our database) and backing disruptive comminution via I-ROX, the company is positioning to monetise lower-grade envelopes and complex ores that would be marginal under conventional SAG-mill energy and recovery performance.

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    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

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