Merdeka Sulawesi RopeCon® contract: design and haulage lessons for mine planners
Reviewed by Tom Sullivan
First reported on International Mining – News
30 Second Briefing
PT Pani Industri Nusantara, a subsidiary of PT Merdeka Copper Gold Tbk, has awarded Doppelmayr a contract to install Indonesia’s first RopeCon® system to move crushed gold ore from its Sulawesi mine directly to a carbon-in-leach processing plant. The fixed elevated conveyor-ropeway hybrid is designed to span difficult terrain with minimal tower foundations, reducing haul road construction and diesel truck use. For mine planners and geotechnical teams, the choice signals a shift towards long-distance, low-footprint ore transport in steep, infrastructure-poor topography.
Technical Brief
- RopeCon® configuration combines fixed track ropes with a continuous conveyor belt running on wheel sets.
- Elevated structure allows long unsupported spans between towers, limiting earthworks and foundation footprints.
- System is engineered to cross steep, dissected Sulawesi terrain where conventional overland conveyors are constrained.
- Direct mine-to-CIL-plant transfer removes intermediate stockpile handling, simplifying material flow and surge management.
- RopeCon® towers can be sited to avoid unstable slopes, waterways and sensitive surface infrastructure corridors.
- Reduced haul road requirement cuts ongoing geotechnical maintenance of cut slopes, drainage and pavement structures.
- For Indonesian projects in similar topography, RopeCon® offers an alternative to switchback haul roads and tunnels.
Our Take
Sulawesi Island projects in our mining corpus often flag challenging topography and fragmented infrastructure, meaning an aerial conveyor solution at a Merdeka-owned gold operation could become a reference case for other Indonesian hillside or pit-to-plant transfers where road construction is constrained by land access or environmental sensitivities.
Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.
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