Bradken–RME mill relining system: safety and shutdown gains for mine engineers
Reviewed by Tom Sullivan
First reported on International Mining – News
30 Second Briefing
Bradken has expanded its MillSafe® range with a new MillSafe Worn Liner Removal System developed jointly with Russell Mineral Equipment (RME) to automate and control the extraction of worn mill liners during relining. The system integrates with RME’s existing relining technologies to handle liners remotely rather than relying on manual oxy-cutting and cranage close to the charge. For operators, the key gains are reduced exposure of crews inside large SAG and ball mills, shorter shutdown durations, and more predictable relining schedules.
Technical Brief
- MillSafe Worn Liner Removal System is engineered as a dedicated worn-liner extraction module within Bradken’s MillSafe® suite.
- System concept focuses on controlled detachment of worn liners from the shell, rather than ad hoc cutting.
- Reduced manual cranage near suspended loads aligns with common mine-site critical-lift and exclusion-zone protocols.
- Joint development suggests a model for OEM–service provider co-design of engineered controls in relining.
Our Take
Bradken’s work on the MillSafe range aligns with its SmartRoller system reported on 7 May 2026, signalling a broader push by the company to automate high-exposure inspection and maintenance tasks rather than just supply wear parts.
Within our 1178 Mining stories and 2344 tag-matched pieces, Bradken appears increasingly in ‘Product’ and ‘Safety’ items, suggesting it is positioning itself as a technology-enabled service partner to mine operators rather than a traditional consumables vendor.
For Russell Mineral Equipment, integrating MillSafe worn liner removal with Bradken’s liner expertise could make its relining systems more of a packaged solution, which typically helps OEMs lock in long-term service contracts around mill shutdowns.
Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.
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