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    MMD Sizers for Butcherbird Expansion: throughput and circuit notes for plant engineers

    December 16, 2025|

    Reviewed by Tom Sullivan

    First reported on International Mining – News

    30 Second Briefing

    MMD Australia (West) Pty Ltd has secured a contract to supply an MMD 625 Primary Sizer and an MMD 500 Secondary Sizer to Element 25’s Butcherbird Expansion (BBX) project in the Pilbara, Western Australia. The sizers will be integrated into the Butcherbird Manganese Mine’s upgraded processing circuit to handle higher throughputs as Element 25 ramps up manganese output. For plant and materials engineers, the move signals a shift towards higher-capacity in-pit or plant-based sizing solutions tailored to Pilbara ore characteristics and remote operations.

    Technical Brief

    • Contract scope covers both primary and secondary sizing stages within Element 25’s BBX process upgrade.

    Our Take

    Manganese appears in only a handful of pieces in our database compared with iron ore and lithium in Western Australia, so the Butcherbird Manganese Mine expansion signals one of the relatively few Pilbara projects diversifying away from the dominant bulk commodities.

    Use of MMD 625 and 500 Sizers at the Butcherbird Expansion (BBX) project suggests Element 25 is designing the plant around compact, low-height crushing units, which can simplify layout and civils on flat Pilbara sites compared with conventional cone or jaw-crusher trains.

    For Pilbara operators, MMD Australia (West) Pty Ltd’s role here underlines that specialist sizer vendors are still winning greenfield and expansion work, which may influence tender strategies for other manganese and battery-metal projects looking to handle sticky or variable ores.

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    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

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