Geomechanics.io

  • Free Tools
Sign UpLog In

Geomechanics.io

Geomechanics, Streamlined.

© 2026 Geomechanics.io. All rights reserved.

Geomechanics.io

CMRR-ioGEODB-ioHYDROGEO-ioQCDB-ioFree Tools & CalculatorsBlogLatest Industry News

Industries

MiningConstructionTunnelling

Company

Terms of UsePrivacy PolicyLinkedIn
    Projects
    Contract Award
    Product

    Ionic Rare Earths–US Strategic Metals JV: design and process notes for magnet recycling

    September 4, 2026|

    Reviewed by Joe Ashwell

    Ionic Rare Earths–US Strategic Metals JV: design and process notes for magnet recycling

    First reported on MINING.com

    30 Second Briefing

    Ionic Rare Earths, via Ionic Rare Earths USA, and Missouri-based US Strategic Metals are forming a 50-50 joint venture to build $100 million in NdFeB and SmCo magnet recycling facilities at USSM’s fully permitted 1,800-acre site near Fredericktown, Missouri. USSM will provide $95 million, with a further $5 million equity split between the partners to fund front-end engineering design and accelerate demonstration-scale recycling. Ionic’s Belfast subsidiary, Ionic Technologies, will license its magnet recycling process to recover high-purity, separated rare earth oxides from magnets, magnet scrap and other heavy-REE-bearing compounds.

    Technical Brief

    • JV facilities will process end-of-life NdFeB and SmCo magnets plus production magnet scrap streams.
    • Integrated campus concept allows co-location with other critical mineral and metal processing at USSM’s 1,800-acre site.
    • Ionic Technologies’ contribution is a non-exclusive licence, enabling parallel deployment of the same flowsheet elsewhere.
    • Licence scope extends beyond magnets to other heavy-REE-bearing compounds, broadening potential feedstock envelopes.
    • Initial $5 million equity tranche is earmarked for front-end engineering design and on-site demo-scale operations.
    • Location near Fredericktown leverages an already fully permitted industrial footprint, shortening environmental and planning lead times.
    • For other REE projects, the model illustrates a capital-light route by separating IP ownership from plant equity.

    Our Take

    Ionic Rare Earths’ JV in Missouri deepens its US footprint alongside its supply agreements with Florida-based Advanced Magnet Lab and the US Defense Logistics Agency, suggesting the recycled NdFeB and SmCo output is likely to be pulled into defence‑linked magnet qualification programmes already covered in our database.

    The 50:50 JV structure but US Strategic Metals providing US$95 million of the initial facilities funding implies IonicRE is primarily contributing proprietary recycling and separation technology rather than balance sheet, a pattern consistent with its earlier tech‑led collaboration with Nth Cycle on electro‑extraction for rare earth recycling.

    This Missouri magnet recycling plant complements IonicRE’s UK–European work on end‑to‑end recycled rare earth supply chains for EV motors, positioning the company as one of the few in our Mining coverage building parallel circular-rare-earth routes on both sides of the Atlantic rather than relying solely on primary mine supply.

    Geotechnical Software for Modern Teams

    Centralise site data, logs, and lab results with GEODB-io, CMRR-io, and HYDROGEO-io.

    No credit card required.

    • Save and export unlimited calculations
    • Advanced data visualisation
    • Generate professional PDF reports
    • Cloud storage for all your projects

    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

    Related Articles

    Frontieras–Western Fuels Dry Fork coal facility: process, products and mine-mouth value...
    Mining
    about 2 hours ago

    Frontieras–Western Fuels Dry Fork coal facility: process, products and mine-mouth value...

    Frontieras North America and Western Fuels have signed an MOU to build a mine-mouth FASForm coal fractionation facility at the Dry Fork open-pit mine in Wyoming’s Powder River Basin, initially processing up to about 2.7 million tons/year of sub-bituminous coal and potentially 5.4 million tons/year at full build-out. The patented FASForm process disassembles coal in a continuous, closed-loop, zero-waste, reducing atmosphere to produce clean solid carbon (FASCarbon), ultra-low-sulphur diesel, naphtha and other products, with 30-year ground lease, feedstock, diesel offtake and logistics agreements envisaged. FASCarbon could be railed to Western Fuels Association member utilities or exported, positioning the Dry Fork facility within a 1,200 MW mine-mouth generation cluster as a hub for future FASGEN co-location at nearby coal-fired plants.

    Faraday drilling boosts Arizona copper cathode case: design and staging notes for mine planners
    Mining
    about 2 hours ago

    Faraday drilling boosts Arizona copper cathode case: design and staging notes for mine planners

    Faraday Copper’s latest 22,510-metre drilling phase at Copper Creek, Arizona, has expanded shallow oxide and sulphide mineralisation, with hole FCD-26-190 cutting 100.8 metres at 0.22% copper from surface at Copper Giant East and FCD-26-192 returning 19 metres at 0.55% copper from 42 metres near American Eagle. Near-surface mineralisation was reported in 14 of 23 new holes, supporting a staged development starting with oxide feed and copper cathode production ahead of larger sulphide open-pit and underground phases. Faraday is closing its acquisition of BHP’s former San Manuel mine, which processed ~800 million tonnes at 0.66% copper, and plans at least 23,000 metres of drilling there this autumn toward a combined Copper Creek–San Manuel resource by mid-2027.

    Mining
    about 2 hours ago

    IntelliSense.io–SEP–Mitsubishi mining deal: key optimisation takeaways for engineers

    IntelliSense.io has secured a major growth investment from Scottish Equity Partners (SEP), with strategic capital from Mitsubishi Corporation and Hitachi Construction Machinery, to scale its industrial decision intelligence platform for mining and minerals processing. The AI-native system is already deployed on unit operations such as grinding, flotation and thickening, using real-time sensor data and digital twins to optimise throughput, energy use and reagent consumption. Backing from OEMs like HCM signals tighter integration of IntelliSense.io’s optimisation tools with autonomous haulage fleets and smart plant control systems across new geographies.

    Related Industries & Products

    Mining

    Geotechnical software solutions for mining operations including CMRR analysis, hydrogeological testing, and data management.

    Construction

    Quality control software for construction companies with material testing, batch tracking, and compliance management.

    CMRR-io

    Streamline coal mine roof stability assessments with our cloud-based CMRR software featuring automated calculations, multi-scenario analysis, and collaborative workflows.

    HYDROGEO-io

    Comprehensive hydrogeological testing platform for managing, analysing, and reporting on packer tests, lugeon values, and hydraulic conductivity assessments.

    GEODB-io

    Centralised geotechnical data management solution for storing, accessing, and analysing all your site investigation and material testing data.

    AllGeotechnicalInfrastructureHazardsEnvironmental