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    Bradken SmartRoller real-time monitoring: maintenance and risk insights for miners

    May 8, 2026|

    Reviewed by Tom Sullivan

    Bradken SmartRoller real-time monitoring: maintenance and risk insights for miners

    First reported on Australian Mining

    30 Second Briefing

    Bradken’s SmartRoller system replaces manual undercarriage roller inspections with continuous, real-time temperature monitoring streamed directly to operators on large mining machines such as electric rope shovels and draglines. Wireless sensors mounted on individual rollers track thermal behaviour under load and speed, flagging abnormal temperature rise that can precede bearing failure or seizure. Earlier detection enables targeted roller change-outs during planned shutdowns, reducing unplanned downtime, limiting collateral damage to track frames, and giving maintenance teams data to refine lubrication intervals and component selection.

    Technical Brief

    • By removing manual roller touch checks, personnel exposure around live tracks and pinch points is reduced.

    Our Take

    Bradken’s focus on real-time undercarriage monitoring fits with a cluster of recent Australian Mining pieces highlighting Australia’s strength in remote operations and sensing, such as CSIRO’s work on real-time ore sensing for space applications, signalling that local OEMs are commercialising similar data-rich hardware for day-to-day fleets.

    With no specific commodity focus, Bradken’s solution is likely aimed at the broad contractor and owner-operator base in Australia; our database shows mining contractors are moving into larger EPC-style and life-of-mine service packages, so condition-monitoring hardware can become a differentiator in tendering where whole-of-fleet availability is priced in.

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    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

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