Geomechanics.io

  • Free Tools
Sign UpLog In

    Geomechanics.io

    Geomechanics, Streamlined.

    © 2026 Geomechanics.io. All rights reserved.

    Geomechanics.io

    CMRR-ioGEODB-ioHYDROGEO-ioQCDB-ioFree Tools & CalculatorsBlogLatest Industry News

    Industries

    MiningConstructionTunnelling

    Company

    Terms of UsePrivacy PolicyLinkedIn
    Projects
    Safety
    Product

    BHP robotic arm thermal lancing at Olympic Dam: safety and access insights for engineers

    July 3, 2026|

    Reviewed by Tom Sullivan

    BHP robotic arm thermal lancing at Olympic Dam: safety and access insights for engineers

    First reported on International Mining – News

    30 Second Briefing

    BHP has won the Exceptional Innovation in Mining Award at the Global Resources Innovation Expo for deploying what it calls the world’s first robotic arm thermal lancing solution at the Olympic Dam smelter in South Australia. The system automates thermal lancing tasks that were previously done manually in high-heat, confined areas around the smelter and associated equipment. For mining engineers, the key shift is moving personnel away from direct exposure during lancing operations while maintaining access for clearing blockages and maintaining refractory-lined vessels.

    Technical Brief

    • Robotic arm system is configured specifically for thermal lancing on smelter and converter vessels at Olympic Dam.
    • Solution is designed to remove personnel from direct line-of-fire during molten matte and slag breakthrough.
    • Remote operation allows lancing from a control room, reducing exposure to radiant heat and fume.
    • Integration with existing smelter access points avoids major modifications to refractory-lined vessels and shell penetrations.
    • Repeatable robotic motion is expected to standardise lance penetration depth and angle, improving vessel integrity control.
    • Automation targets high-risk tasks such as clearing frozen tap-holes and blocked tuyeres on copper smelting equipment.

    Our Take

    The recent SiTration–BHP Invent trial on South Australian copper waste streams shows BHP is already using the state as a test bed for novel processing technologies, suggesting Olympic Dam is likely to see a broader pipeline of prototype deployments beyond this safety-focused robotic arm.

    With BHP’s executive reshuffle ahead of Brandon Craig’s tenure, visible wins like a GRX‑recognised safety product in Australia may help reinforce a narrative that the restructured group will keep funding site‑level innovation even as it revisits large assets such as Cerro Colorado in Chile.

    Geotechnical Software for Modern Teams

    Centralise site data, logs, and lab results with GEODB-io, CMRR-io, and HYDROGEO-io.

    No credit card required.

    • Save and export unlimited calculations
    • Advanced data visualisation
    • Generate professional PDF reports
    • Cloud storage for all your projects

    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

    Related Articles

    Veyex nylon rollers at Gudai-Darri: reliability and load lessons for mine engineers
    Mining
    about 8 hours ago

    Veyex nylon rollers at Gudai-Darri: reliability and load lessons for mine engineers

    Veyex has trialled heavy-duty nylon conveyor rollers at Rio Tinto’s Gudai-Darri iron ore mine in Western Australia, where previous high-density polyethylene (HDPE) rollers were failing prematurely under high-tension loads. The case study covered two specific conveyor applications, with the nylon rollers subjected to extreme belt tensions and impact loading typical of large-scale iron ore handling. Results showed markedly improved roller durability and reduced maintenance interventions, signalling potential lifecycle and reliability gains for high-load overland and plant conveyors in similar hard rock operations.

    Suncor Cat AHS at Mildred Lake and Komatsu Mud Mode: integration notes for mine planners
    Mining
    1 day ago

    Suncor Cat AHS at Mildred Lake and Komatsu Mud Mode: integration notes for mine planners

    Suncor has commissioned its first Autonomous Operating Zone at Syncrude’s Mildred Lake oil sands mine, extending its autonomous haulage system deployment beyond the existing fleet of about 140 autonomous trucks already running at other Suncor sites. The new zone uses Cat AHS fleets under Suncor control (since late 2021) and is complemented by Komatsu AHS trucks at Base Plant operating with a dedicated “Mud Mode” to maintain traction and control in soft ground. For mine planners, this signals wider-scale AHS integration across multiple pits and variable ground conditions.

    Central Nevada Gold’s Mule Canyon acquisition: project and risk lens for engineers
    Mining
    2 days ago

    Central Nevada Gold’s Mule Canyon acquisition: project and risk lens for engineers

    Central Nevada Gold has completed a US$20 million acquisition of Newmont’s past‑producing Mule Canyon mine in Nevada, targeting a prefeasibility study and key permits in H2 2027 ahead of a potential 2028 construction decision. Mule Canyon previously produced about 500,000 oz gold at an average head grade of 3.8 g/t with ~94% metallurgical recovery, and comes with a database of 2,149 drill holes totalling over 335,000 metres across six mineralised zones over 2.5 km. The company plans an IPO as early as 2027 after a 20‑hole metallurgical and infill drilling programme to upgrade inferred resources and de‑risk the project.

    Related Industries & Products

    Mining

    Geotechnical software solutions for mining operations including CMRR analysis, hydrogeological testing, and data management.

    CMRR-io

    Streamline coal mine roof stability assessments with our cloud-based CMRR software featuring automated calculations, multi-scenario analysis, and collaborative workflows.

    HYDROGEO-io

    Comprehensive hydrogeological testing platform for managing, analysing, and reporting on packer tests, lugeon values, and hydraulic conductivity assessments.

    GEODB-io

    Centralised geotechnical data management solution for storing, accessing, and analysing all your site investigation and material testing data.

    AllGeotechnicalInfrastructureHazardsEnvironmental