Geomechanics.io

  • Free Tools
Sign UpLog In
Projects
Safety

Bolashak mine shaft digital twin: predictive maintenance insights for engineers

July 3, 2026|

Reviewed by Joe Ashwell

First reported on International Mining – News

30 Second Briefing

TNC Kazchrome JSC, part of Eurasian Resources Group, has completed in-house high-precision laser scanning of a 1 km skip shaft at more than 600 m depth at the Bolashak mine, Donskoy GOK, to build a full digital twin. The survey captures detailed shaft geometry and equipment condition, enabling predictive maintenance on guides, buntons and conveyance clearances rather than relying on periodic manual inspections. For geotechnical and shaft engineers, the model supports early detection of deformation, misalignment and wear, and allows scenario testing before physical interventions.

Technical Brief

  • In-house capability allows repeat scans at short intervals, tightening control on shaft condition trends.
  • Digital twin integrates shaft furnishings and hoisting equipment, enabling clearance checks under different loading scenarios.
  • 3D model supports clash detection before installing new buntons, guides or services in the shaft.
  • Remote condition assessment reduces exposure hours for shaft inspectors working at depth and in conveyance compartments.
  • Data-rich geometry enables more targeted non-destructive testing campaigns on suspect zones rather than blanket inspections.
  • Predictive maintenance scheduling can be aligned with hoisting windows, limiting unplanned stoppages that compromise egress capacity.
  • Similar deep shaft operations could use comparable twins to validate emergency response routes and refuge access geometrically.

Our Take

In our database of AI‑tagged Mining pieces, ERG is one of the few operators applying advanced digital tools both to deep underground infrastructure (Bolashak shaft >600 m) and to surface drilling trials at Vostochno‑Ayatskoye bauxite, indicating a strategy to standardise predictive maintenance and optimisation across very different geotechnical settings.

The focus on a >600 m skip shaft at Bolashak fits with ERG’s broader commitment of over US$1 billion to Kazakhstan mining and metallurgical assets, implying that extending life and reliability of existing deep infrastructure is being treated as a capital‑efficient complement to new build projects like the planned HBI and pellet plants.

Geotechnical Software for Modern Teams

Centralise site data, logs, and lab results with GEODB-io, CMRR-io, and HYDROGEO-io.

No credit card required.

  • Save and export unlimited calculations
  • Advanced data visualisation
  • Generate professional PDF reports
  • Cloud storage for all your projects

Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

Related Articles

Boliden–Votorantim Nexa deal: portfolio, asset and risk takeaways for mine planners
Mining
about 3 hours ago

Boliden–Votorantim Nexa deal: portfolio, asset and risk takeaways for mine planners

Boliden is in talks to buy Votorantim’s 64.7% controlling stake in zinc producer Nexa Resources, a deal flagged at about 7 billion reais ($1.4 billion) that would expand Boliden’s base metals portfolio into Brazil and Peru. Nexa operates five polymetallic mines, including Cerro Lindo in Peru, and three smelters, giving Boliden potential access to integrated zinc, lead and by-product capacity across two key Latin American jurisdictions. Nexa’s shares rose 2.8% in after-hours trading, valuing the company at roughly $1.8 billion, but both parties warn there is no certainty of completion.

BHP’s $1.5B Cerro Colorado restart: water, leach and pipeline risks for engineers
Mining
about 3 hours ago

BHP’s $1.5B Cerro Colorado restart: water, leach and pipeline risks for engineers

BHP is seeking to restart the Cerro Colorado copper mine in Chile with a $1.5 billion plan centred on a new environmental permit and a 20‑year mine life. The proposal replaces contested groundwater use with leaching technologies supplied by treated wastewater pumped over more than 100 km from Alto Hospicio via a dedicated pipeline across the Atacama Desert. For engineers, the key issues will be permitting risk, long-distance water pipeline design in hyper‑arid terrain, and integration of seawater-desalination and wastewater streams into heap leach circuits.

Mining
about 3 hours ago

Kallak/Gállok Volvo autonomous fleet: mine design and winter haulage notes for engineers

Volvo Autonomous Solutions has signed a Letter of Intent with Jokkmokk Iron Mines AB to develop an autonomous haulage fleet for the planned Kallak/Gállok iron ore project north of the Arctic Circle, targeting operation in sub-zero, snow and ice conditions. The partners will test downsized, purpose-built autonomous vehicles rather than conventional 220–300 t trucks, aiming to optimise haul profiles, ramp geometry and energy use for a relatively compact open pit. For engineers, the project offers an early Arctic testbed for integrating autonomy with mine design, traffic management and winter road maintenance strategies.

Related Industries & Products

Mining

Geotechnical software solutions for mining operations including CMRR analysis, hydrogeological testing, and data management.

Construction

Quality control software for construction companies with material testing, batch tracking, and compliance management.

CMRR-io

Streamline coal mine roof stability assessments with our cloud-based CMRR software featuring automated calculations, multi-scenario analysis, and collaborative workflows.

HYDROGEO-io

Comprehensive hydrogeological testing platform for managing, analysing, and reporting on packer tests, lugeon values, and hydraulic conductivity assessments.

GEODB-io

Centralised geotechnical data management solution for storing, accessing, and analysing all your site investigation and material testing data.

Geomechanics.io

Geomechanics, Streamlined.

© 2026 Geomechanics.io. All rights reserved.

Geomechanics.io

CMRR-ioGEODB-ioHYDROGEO-ioQCDB-ioFree Tools & CalculatorsBlogLatest Industry News

Industries

MiningConstructionTunnelling

Company

Terms of UsePrivacy PolicyLinkedIn
    AllGeotechnicalMiningInfrastructureMaterialsHazardsEnvironmentalSoftwarePolicy