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    allmineral separation suites: integrated ore sorting design notes for plant engineers

    May 7, 2026|

    Reviewed by Tom Sullivan

    allmineral separation suites: integrated ore sorting design notes for plant engineers

    First reported on International Mining – News

    30 Second Briefing

    allmineral is expanding from its core wet and dry processing technologies – including air-pulsed density separation, fluidised bed density sorting, magnetic separation and jigging – into integrated ore sorting solutions. Director of Business Development Richard Monteiro Ferreira describes a “separation suite” approach that combines sensor-based ore sorters with downstream jigging and fluidised bed units to optimise cut-off grades and reduce plant mass pull. For plant designers, the key shift is treating ore sorting as a front-end upgrade stage tightly coupled to existing gravity and magnetic circuits rather than a standalone bolt-on.

    Technical Brief

    • Ferreira stresses pre-concentration design must consider sorter by-pass and recirculation streams in the overall mass balance.
    • Sensor-sorter accept/reject criteria are tuned to match downstream jig and fluidised bed cut densities.
    • Control philosophy links sorter product streams to jig stroke/frequency adjustments for stable separation performance.
    • Brownfield retrofits are being engineered as modular “separation suites” to minimise tie-in downtime during plant upgrades.
    • allmineral is targeting orebodies with highly heterogeneous gangue mineralogy where density contrast suits jigging post-sorting.
    • Ferreira notes that sorter feed preparation (top size, fines removal, moisture control) is now a core flowsheet design task.
    • For new plants, the company is pushing trade-off studies comparing capital for larger mills versus higher-intensity front-end separation suites.

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    Prepared by collating external sources, AI-assisted tools, and Geomechanics.io’s proprietary mining database, then reviewed for technical accuracy & edited by our geotechnical team.

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