Mine Safety Bund Geometry Calculator

Simple calculator to determine the required geometry to construct a compliant safety bund on a mine site.

Calculator

*
m
*
deg

What is a Mine Safety Bund?

A safety bund (also commonly referred to as a berm, safety bundwall, bundwall or windrow), is a triangular or trapezoidal shaped mound of earthen material used to redirect wandering vehicles and/or to absorb some of the impact energy if a vehicle hits them. They are a standard safety feature on a haulroad, waste/spoil dump crest, pit wall crest, and other areas where a vertical drop or collision hazard exists. They are also commonly constructed to demarcate nominated pit wall standoff distances in active mining areas.

Why and When to Use this Calculator?

Mining and geotechnical engineers will typically request a mine safety bund be constructed to a specific height. This free and simple calculator allows mining equipment operators and supervisors to easily calculate the required base width of a typical triangular-shaped bund to ensure compliance with Standard Operating Procedures and Safety Health Management System requirements.

Key Applications:

  • Haul Road Safety: Ensure haul road edges have properly sized safety bunds
  • Dump Edge Protection: Calculate appropriate bund dimensions for waste dump crests
  • Compliance Verification: Quickly check if existing bunds meet safety requirements
  • Construction Planning: Determine material quantities needed for bund construction

Bund Design Principles

Safety bunds are typically designed based on the following principles:

Height Requirements:

The minimum height of a safety bund should be at least equal to the radius of the largest tyre using the roadway or area.

Minimum Bund Height = Tyre Radius

Base Width Calculation:

The base width depends on the required height and the angle of repose of the material used.

Base Width = 2 × Height ÷ tan(Angle of Repose)

Additional Resources

For more information, users are encouraged to read the Recognised Standard 19 - Design and Construction of Mine Roads, published by the Queensland Government Department of Natural Resources, Mines and Energy.

Related Safety Standards:

  • MSHA (Mine Safety and Health Administration) guidelines for berms and guardrails
  • ISO 19296:2018 - Mining - Mobile machines working underground - Machine safety
  • Local mining regulations specific to your jurisdiction

More Free Tools

Coal Mine Roof Rating (CMRR)

The CMRR calculator aids in the evaluation of underground coal mine roof stability by providing a rating that combines rock core logging with visual assessment.

Q-system Rock Mass Classification Calculator

Calculate the rock mass quality using the Q-system, helping engineers determine ground support requirements and predict stability in tunneling, underground mine roadways, and ventilation shafts.

LAS Geophysics Visualisation & Analysis

Visualise and analyse borehole wireline geophysical log data from LAS files with this interactive tool.

Packer Test Stage Gauge Pressure Calculator

Calculate the gauge pressure for each stage of a water pressure (packer) test, helping engineers determine the appropriate pressure for each stage.

Geotechnical Dictionary

A dictionary of geotechnical terms and their definitions, helping engineers understand and interpret geotechnical logging data.

Geotechnical Engineering Standards & Guidelines

Comprehensive searchable database of engineering standards including Australian Standards (AS), ISO, and ASTM for geotechnical engineering, soil testing, rock mechanics, and foundation design.

⛰️

Mine Slope Geometry Calculator

Visualise and design stable mine slopes with interactive geometry tools. Optimise bench height, batter angles, and overall slope configurations for open pit mining operations.

Sonic Uniaxial Compressive Strength (UCS)

Estimate the uniaxial compressive strength (UCS) of rock materials through non-destructive sonic testing, providing crucial data for geotechnical engineering.

Point Load Strength to Uniaxial Compressive Strength (UCS)

Convert point load strength index values to UCS for rocks using empirical correlations, facilitating quicker field assessments without extensive laboratory testing.